Drilling & Production Technology ›› 2021, Vol. 44 ›› Issue (1): 38-42.DOI: 10.3969/J. ISSN.1006-768X.2021.01.08

• DRILLING TECHNOLOGY • Previous Articles     Next Articles

Corrosion Failure Analysis of the Antenna of Steering Tool While Drilling in Shale Gas Wells 

LIU Wei1 , FENG Siheng1 , JIAN Li2, ZANG Shuo3, YU Zhiming3, ZENG Dezhi3   

  1. 1. CCDC Drilling & Production Engineering Technology Research Institute, Guanghan, Sichuan 618300, China; 2. CCDC Drilling & Shale Gas Project Department of CCDC, Chengdu 610051, China; 3. State Key Laboratory of Oil & Gas Reservoir Geology and Exploration, Southwest Petroleum University, Chengdu 610500, China
  • Online:2021-01-25 Published:2021-01-25

页岩气井随钻导向工具天线腐蚀失效分析

刘伟1,冯思恒1,简利2,臧硕3,喻智明3,曾德智3   

  1. 1中石油川庆钻探工程有限公司钻采工程技术研究院  2中石油川庆钻探工程有限公司页岩气工程项目部3西南石油大学油气藏地质及开发工程国家重点实验室
  • 作者简介:刘伟(1982-),2008年获西南石油大学硕士学位,现在川庆钻探工程有限公司钻采工程技术研究院定向井技术服务公司从事钻井技术服务和研究工作。地址:(618300)四川广汉市中山大道南二段88号,电话:13778216330,E-mail:liuwei2606642@163.com
  • 基金资助:
    国家科技重大专项“山地页岩气井优快钻完井技术现场试验与应用”(编号:2017ZX05063-003);国家自然科学基金“静载、振动与腐蚀作用下H2S/CO2气井完井管柱螺纹密封面的化学损伤机制研究”(编号:51774249);中国石油天然气集团公司项目“深层页岩气有效开采关键技术攻关与试验”(编号:2019F-31);川庆钻采院科研项目“近钻头随钻测量系统研制”(编号:ZCY2017B01)。

Abstract:

In a shale gas well in southwest China, the formation mainly contains pyrite (FeS2) and the formation temperature is 130℃ - 150℃ . Using oil based drilling fluid (containing 25% CaCl2) , several failure accidents of guiding tools occurred in the drilling process, and a large number of cracks and serious corrosion cracking occurred on the outer surface of the antenna, which led to serious economic losses. In order to find out the failure reason, macro analysis, chemical composition analysis, metallographic structure analysis and corrosion test under simulated working conditions were carried out on the failed antenna. SEM and EDS were used to analyze the surface crack morphology and corrosion product morphology. The results show that the S element content of the failure antenna is higher. Antenna failure is mainly caused by chloride stress corrosion cracking, Cl- destroys the passivated film on the surface of the antenna substrate forming pitting holes, and promotes the development of a little bit of corrosion under stress, leading to crack initiation. Cl- penetrates into the corrosion product film, forming the acid environment, and causing the corrosion of Fe dissolution in the matrix to gradually expand crack, and finally resulting in antenna failure. It is suggested to reduce the inclusion content and choose the material with strong pitting corrosion resistance, improve the antenna structure design, reduce stress concentration, avoid large residual stresses as much as possible, and deoxidize the drilling fluid. Keep the pH of the drilling fluid above 10 and reduce the Cl- content when drilling through the pay zone to prevent synergistic action of oxygen and chlorine from accelerating stress corrosion.

Key words: guiding tool while drilling, antenna, stress corrosion cracking, pitting corrosion, failure analysis

摘要: 西南某页岩气井所处地层主含黄铁矿(FeS2),地层温度为 130~150℃,采用油基钻井液(含 25% CaCl2),钻进过程中发生数起导向工具失效事故,天线外表面出现大量裂纹,腐蚀开裂严重,导致了严重的经济损失。为找出失效原因,对失效天线进行宏观分析、化学成分分析、金相组织分析及模拟工况下的腐蚀测试,利用SEM与EDS分析表面裂纹形貌和腐蚀产物形貌。结果表明,失效天线的 S元素含量偏高,天线失效主要由氯离子应力腐蚀开裂导致,Cl-破坏天线表面钝化膜,在天线表面萌生了点蚀,并在应力作用下促进了点蚀的发展,导致裂纹萌生,Cl-渗透进腐蚀产物膜内,形成酸性环境,导致了基体中 Fe的腐蚀溶解,使裂纹逐渐拓展,从而导致天线失效。建议升级天线材质,降低夹杂物含量,选择耐点蚀性能较强的材质,改进天线结构设计,减小应力集中,尽量避免产生较大的残余应力,并对钻井液除氧,钻遇产层时保持钻井液 pH值在10以上,降低 Cl-的含量,防止氧、氯协同作用加速应力腐蚀。